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Article
Publication date: 4 September 2019

Zineb Ibn Majdoub Hassani, Abdellah El Barkany, Abdelouahhab Jabri, Ikram El Abbassi and Abdel Moumen Darcherif

This paper aims to present a new model for solving the integrated production planning and scheduling. Usually, the two decision levels are treated sequentially because of their…

Abstract

Purpose

This paper aims to present a new model for solving the integrated production planning and scheduling. Usually, the two decision levels are treated sequentially because of their complexity. Scheduling depends on the lot sizes calculated at the tactical level and ignoring scheduling constraints generates unrealistic and inconsistent decisions. Therefore, integrating more detail scheduling constraint in production planning is important for managing efficiently operations. Therefore, an integrated model was developed, and two evolutionary optimization approaches were suggested for solving it, namely, genetic algorithm (GA) and the hybridization of simulated annealing (SA) with GA HSAGA. The proposed algorithms have some parameters that must be adjusted using Taguchi method. Therefore, to evaluate the proposed algorithm, the authors compared the results given by GA and the hybridization. The SA-based local search is embedded into a GA search mechanism to move the GA away from being closed within local optima. The analysis shows that the combination of simulated annealing with GA gives better solutions and minimizes the total production costs.

Design/methodology/approach

The paper opted for an approached resolution method particularly GA and simulated annealing. The study represents a comparison between the results found using GA and the hybridization of simulated annealing and GA. A total of 45 instances were studied to evaluate job-shop problems of different sizes.

Findings

The results illustrate that for 36 instances of 45, the hybridization of simulated annealing and GA HSAGA has provided best production costs. The efficiency demonstrated by HSAGA approach is related to the combination between the exploration ability of GA and the capacity to escape local optimum of simulated annealing.

Originality/value

This study provides a new resolution approach to the integration of planning and scheduling while considering a new operational constrain. The model suggested aims to control the available capacity of the resources and guaranties that the resources to be consumed do not exceed the real availability to avoid the blocking that results from the unavailability of resources. Furthermore, to solve the MILP model, a GA is proposed and then it is combined to simulated annealing.

Details

Journal of Engineering, Design and Technology , vol. 18 no. 1
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 14 May 2020

Nouhayla Hafidi, Abdellah El Barkany, Abderrahman EL Mhamedi and Morad Mahmoudi

The purpose of this paper is to consider various possible constraints of the problem of production and maintenance planning control for a multi-machine under subcontracting…

Abstract

Purpose

The purpose of this paper is to consider various possible constraints of the problem of production and maintenance planning control for a multi-machine under subcontracting constraint, in order to bring the manufacturer industry closer to real mode. In this paper, we present an efficient and feasible optimal solution, by comparing optimization procedures.

Design/methodology/approach

Our manufacturing system is composed of parallel machines producing a single product, to satisfy a random demand under a given service level. In fact, the demand is greater than the total capacity of the set of machines; hence there rises a necessity of subcontracting to complete the missing demand. In addition, we consider that the unit cost of subcontracting is a variable depending on the quantity subcontracted. As a result, we have developed a stochastic optimal control model. Then, to solve the problem we compared three optimization methods: (exact/approximate), the genetic algorithm (GA), the Pattern Search (PS) and finally fmincon. Thus, we validate our approach via a numerical example and a sensitivity analysis.

Findings

This paper defines an internal production plan, a subcontracting plan and an optimal maintenance strategy. The optimal solution presented in this paper significantly improves the ability of the decision maker to consider larger instances of the integrated model. In addition, the decision maker can answer the following question: Which is the most optimal subcontractor to choose?

Practical implications

The approach developed deals with the case of the real-mode manufacturing industry, taking into consideration different constraints and determining decision variables which allow it to expand the profits of the manufacturing industry in different domains such as automotive, aeronautics, textile and pharmacies.

Originality/value

This paper is one of the few documents dealing with the integrated maintenance in subcontracting constraint production which considers the complex aspect of the multi-machine manufacturing industry. We also dealt with the stochastic aspect of demand and failures. Then, we covered the impact of the unit cost variation of subcontracting on the total cost. Finally, we shed light on a comparison between three optimization methods in order to arrive at the most optimal solution.

Details

Journal of Quality in Maintenance Engineering, vol. 27 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 14 May 2018

Hassana Mahfoud, El Barkany Abdellah and Ahmed El Biyaali

The purpose of this paper is to review maintenance strategies within the healthcare domain and to discuss practical needs as gaps between research and practice.

Abstract

Purpose

The purpose of this paper is to review maintenance strategies within the healthcare domain and to discuss practical needs as gaps between research and practice.

Design/methodology/approach

The paper systematically categorizes the published literature on clinical maintenance optimization and then synthesizes it methodically.

Findings

This study highlights the significant issues relevant to the application of dependability analysis in healthcare maintenance, including the quantitative and qualitative criteria taken into account, data collection techniques and applied approaches to find the solution. Within each category, the gaps and further research needs have been discussed with respect to both an academic and industrial perspective.

Practical implications

It is worth mentioning that medical devices are becoming more and more numerous, various and complex. Although, they are often affected by environmental disturbances, sharp technological development, stochastic and uncertain nature of operations and degradation and the integrity and interoperability of the supportability system, the associated practices related to asset management and maintenance in healthcare are still lacking. Therefore, the literature review of applied based research on maintenance subject is necessary to reveal the holistic issues and interrelationships of what has been published as categorized specific topics.

Originality/value

The paper presents a comprehensive review that will be useful to understand the maintenance problem and solution space within the healthcare context.

Details

Journal of Quality in Maintenance Engineering, vol. 24 no. 2
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 4 December 2023

Ahmed M. Attia, Ahmad O. Alatwi, Ahmad Al Hanbali and Omar G. Alsawafy

This research integrates maintenance planning and production scheduling from a green perspective to reduce the carbon footprint.

Abstract

Purpose

This research integrates maintenance planning and production scheduling from a green perspective to reduce the carbon footprint.

Design/methodology/approach

A mixed-integer nonlinear programming (MINLP) model is developed to study the relation between production makespan, energy consumption, maintenance actions and footprint, i.e. service level and sustainability measures. The speed scaling technique is used to control energy consumption, the capping policy is used to control CO2 footprint and preventive maintenance (PM) is used to keep the machine working in healthy conditions.

Findings

It was found that ignoring maintenance activities increases the schedule makespan by more than 21.80%, the total maintenance time required to keep the machine healthy by up to 75.33% and the CO2 footprint by 15%.

Research limitations/implications

The proposed optimization model can simultaneously be used for maintenance planning, job scheduling and footprint minimization. Furthermore, it can be extended to consider other maintenance activities and production configurations, e.g. flow shop or job shop scheduling.

Practical implications

Maintenance planning, production scheduling and greenhouse gas (GHG) emissions are intertwined in the industry. The proposed model enhances the performance of the maintenance and production systems. Furthermore, it shows the value of conducting maintenance activities on the machine's availability and CO2 footprint.

Originality/value

This work contributes to the literature by combining maintenance planning, single-machine scheduling and environmental aspects in an integrated MINLP model. In addition, the model considers several practical features, such as machine-aging rate, speed scaling technique to control emissions, minimal repair (MR) and PM.

Details

Journal of Quality in Maintenance Engineering, vol. 30 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

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